Inline Universal PCB Separator with Dual Spindle for Both Tab and V-cut Boards
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x| Adjustable Cutting Width | Yes, Adjustable To Different PCB Sizes | Cutting Thickness | Up To 3mm PCB Thickness |
|---|---|---|---|
| Application | Used In Electronics Manufacturing And Prototyping | Weight | Approximately 1200 Kg |
| Portability | Lightweight And Portable Design | Material | High-quality Steel And Aluminum Alloy |
| Safety Features | Blade Guard And Locking Mechanism | Warranty | 1 Year Manufacturer Warranty |
| Cutting Length | Maximum 350mm | Blade Type | Routing Bit And Saw Blade |
| Function | Separates Printed Circuit Boards (PCBs) From Panels |
This machine is an on-line full-automatic equipment, which can be connected to PCB loader machine. It adopts the high-speed rotation of the saw blade and automatic cutting according to the programs. The equipment is designed on-line, which can automatically locate, cut and vacuum, with high production efficiency and stable quality. Windows7 operating system, visual programming program, mark point automatic correction system, high pixel camera to display the cutting path.
- Twin high-speed spindles (typically up to 60,000 RPM).
- Can operate simultaneously for parallel processing or redundantly for increased uptime.
- Reduces cycle time and boosts throughput.
- Fully compatible with SMEMA or SECS/GEM standards.
- Automatically loads and unloads PCBs from upstream and downstream conveyors.
- Handles V-cut, tab-routed, or irregularly shaped PCBs.
- Supports customized routing paths using vision-guided fiducial recognition.
- High-resolution camera for automatic fiducial detection.
- Real-time image correction to ensure accurate cutting positions.
- Touchscreen HMI for easy job setup.
- Supports offline programming, Gerber import, and barcode-based job loading.
- Optional MES integration for traceability and quality control.
- Vacuum system for effective dust and debris removal.
- Keeps the machine clean and reduces contamination risk.
- Monitors spindle tool wear and usage.
| Model | SMTID3 |
| Working area | 350x250mm(standard) |
| Spindle | China brand |
| Screw rod, guide rail, module | China brand |
| Servo motor | Panasonic |
| Electrostatic eliminator | ADK-801ADK-801 |
| PC | Industrial grade |
| Monitor | 17 inch |
| Operation system | Windows 10 |
| Spindle speed | 60000RPM |
| XYZ drive speed | XY 800mm/s, Z 300mm/s |
| Cutting speed | 0-100mm/s |
| Cutting accuracy | ±0.05mm |
| Overall power | 5KW |
| Working platform | Rotating tray can cut in two directions |
| Spindle cooling system | Air |
| Vacuum cleaner power | 3.5KW, 380V, 3-phase |
| Air pressure | 0.5-0.75MPa |
| Noise control | <80db |
| Safety device | Safety door and sensor |
| Operation mode | Inline |
| PCB loading | Adjustable feeding conveyor |
| Automatic fault detection and maintenance mode | Self diagnosis function, real-time error information display and intuitively query the status of each IO for troubleshooting |
| Technical support and training | Provide equipment operation, programming, hardware maintenance and training services |
| Vision system | CCD visual positioning correction system |
| Adjustable height | 50-70mm |
| Warning light | Tricolor lamp |
| Dimension | 2250(L)x1500(W)x1850(H)mm |
| Weight | 1200kgs |
| Software rights management | Password protection |
| Programming | Visual interface, cutting path, dynamic simulation |
| Automatic calibration function | Mark point calibration |
| Programming mode | Online |
| Editing function | Straight line |
| Program storage | Select the storage location as needed |
| Tool diameter compensation | Various compensation methods are available |
| Tool detection | Yes, auto alarms and stops after tool breaking |
| Counting | Yes |
| Motor overheating detection | Has overload, overheating, low voltage and other protection |
| Spindle life tracking | Automatic |
| Servo overload detection | Overload, low voltage and whether the line is normal |
| Machine error record | Automatically memorizes all alarm records |
| Axis position accuracy | 0.01mm |
| Cutting precision | ±0.05mm |
| Barcode scanning | Optional |
- Consumer Electronics
• Smartphones, tablets, smartwatches, and wearable devices.
• High-speed depaneling of small, high-density PCBs with minimal stress. - Automotive Electronics
• ECUs, lighting control modules, ADAS systems, and infotainment boards.
• Requires high-reliability cutting with clean edges and no stress cracks. - Medical Devices
• Wearable health monitors, diagnostic PCBs, and embedded controller boards.
• Precision depaneling for boards with sensitive components. - LED Lighting Boards
• Separates large or complex LED panels, strips, and modules.
• Inline routing supports mass production of lighting modules. - Industrial & IoT Devices
• Industrial controller boards, PLCs, and sensor modules.
• Handles a wide range of board thicknesses and shapes with minimal operator involvement. - Telecommunications
• Routers, modems, and base station PCBs.
• High-speed inline depaneling for mid-to-large-size communication boards.
| Benefit | Explanation |
|---|---|
| High Throughput | Dual spindles and inline automation enable rapid, continuous production. |
| Precision Cutting | Vision-guided routing ensures accurate and burr-free cuts. |
| Stress-Free Depaneling | Ideal for delicate or high-density boards with mounted components. |
| Flexible Board Handling | Supports various board shapes, sizes, and routing paths. |
| Reduced Downtime | Redundant spindles and automated tool change enhance uptime. |
| Smart Integration | Easily connects to MES systems and upstream/downstream equipment. |
