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Dual Tables Dual Spindles Inline V-cut and Milling Joints PCB Separator Machine
| Place of Origin | China |
|---|---|
| Brand Name | Winsmart |
| Certification | CE |
| Model Number | SMTID2 |
| Minimum Order Quantity | 1 Unit |
| Price | USD30000-70000/unit |
| Packaging Details | plywood case |
| Delivery Time | 10-20 working days |
| Payment Terms | T/T |
| Supply Ability | 300 units per year |
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xProduct Details
| Material | High-quality Steel And Aluminum Alloy | Application | Used In Electronics Manufacturing And Prototyping |
|---|---|---|---|
| Durability | Corrosion-resistant And Wear-resistant Components | Blade Type | Replaceable Tungsten Carbide Blade |
| Function | Separates Printed Circuit Boards (PCBs) From Panels | Cutting Area | 300x250mm |
| Cutting Speed | Adjustable | Safety Features | Blade Guard And Locking Mechanism |
| Cutting Thickness | Up To 3mm | Maintenance | Easy Blade Replacement And Cleaning |
Product Description
Dual Tables Dual Spindles Inline V-cut and Milling Joints PCB Separator Machine
Inline V-cut and Milling Joints PCB Separator Description:
An Inline Universal PCB Separator is an advanced depaneling machine designed for high-speed, high-precision inline production. With dual spindle configuration, it enables parallel processing or redundant cutting paths to dramatically improve efficiency. This type of machine is ideal for automated SMT lines and supports various PCB shapes and sizes.
Inline V-cut and Milling Joints PCB Separator Dimension:
Inline V-cut and Milling Joints PCB Separator Features:
- Twin high-speed spindles (typically up to 60,000 RPM).
- Dual tables for high productivity.
- Can operate simultaneously for parallel processing or redundantly for increased uptime.
- Reduces cycle time and boosts throughput.
- Fully compatible with SMEMA or SECS/GEM standards.
- Automatically loads and unloads PCBs from upstream and downstream conveyors.
- Handles V-cut, tab-routed, or irregularly shaped PCBs.
- Supports customized routing paths using vision-guided fiducial recognition.
- High-resolution camera for automatic fiducial detection.
- Real-time image correction to ensure accurate cutting positions.
- Touchscreen HMI for easy job setup.
- Supports offline programming, Gerber import, and barcode-based job loading.
- Optional MES integration for traceability and quality control.
- Vacuum system for effective dust and debris removal.
- Keeps the machine clean and reduces contamination risk.
- Monitors spindle tool wear and usage.
Inline V-cut and Milling Joints PCB Separator Specifications:
| Model | SMTID3 |
| Working area | 350x250mm(standard) |
| Spindle | China brand |
| Screw rod, guide rail, module | China brand |
| Servo motor | Panasonic |
| Electrostatic eliminator | ADK-801ADK-801 |
| PC | Industrial grade |
| Monitor | 17 inch |
| Operation system | Windows 10 |
| Spindle speed | 60000RPM |
| XYZ drive speed | XY 800mm/s, Z 300mm/s |
| Cutting speed | 0-100mm/s |
| Overall power | 5KW |
| Cutting accuracy | ±0.05mm |
| Working platform | Rotating tray can cut in two directions |
| Spindle cooling system | Air |
| Vacuum cleaner power | 3.5KW, 380V, 3-phase |
| Air pressure | 0.5-0.75MPa |
| Noise control | <80db |
| Safety device | Safety door and sensor |
| Operation mode | Inline |
| PCB loading | Adjustable feeding conveyor |
| Automatic fault detection and maintenance mode | Self diagnosis function, real-time error information display and intuitively query the status of each IO for troubleshooting |
| Vision system | CCD visual positioning correction system |
| Dimension | 2169(L)x1200(W)x1750(H)mm |
| Weight | 1200kgs |
Inline V-cut and Milling Joints PCB Separator Software Specifications:
| Software rights management | Password protection |
| Programming | Visual interface, cutting path, dynamic simulation |
| Automatic calibration function | Mark point calibration |
| Counting | Yes |
| Motor overheating detection | Has overload, overheating, low voltage and other protection |
| Programming mode | Online |
| Program storage | Select the storage location as needed |
| Tool diameter compensation | Various compensation methods are available |
| Tool detection | Yes, auto alarms and stops after tool breaking |
| Spindle life tracking | Automatic |
| Servo overload detection | Overload, low voltage and whether the line is normal |
| Machine error record | Automatically memorizes all alarm record |
| Axis position accuracy | 0.01mm |
| Cutting precision | ±0.05mm |
| Barcode scanning | Optional |
Inline Universal PCB Separator Applications:
- Consumer Electronics
- Smartphones, tablets, smartwatches, and wearable devices.
- High-speed depaneling of small, high-density PCBs with minimal stress.
- Automotive Electronics
- ECUs, lighting control modules, ADAS systems, and infotainment boards.
- Requires high-reliability cutting with clean edges and no stress cracks.
- Medical Devices
- Wearable health monitors, diagnostic PCBs, and embedded controller boards.
- Precision depaneling for boards with sensitive components.
- LED Lighting Boards
- Separates large or complex LED panels, strips, and modules.
- Inline routing supports mass production of lighting modules.
- Industrial & IoT Devices
- Industrial controller boards, PLCs, and sensor modules.
- Handles a wide range of board thicknesses and shapes with minimal operator involvement.
- Telecommunications
- Routers, modems, and base station PCBs.
- High-speed inline depaneling for mid-to-large-size communication boards.
Inline Universal PCB Separator Mechanical Design:
1)The whole equipment adopts square steel welding process with good rigidity. The frame has been treated by stress dissipation process. The surface is treated by white small pattern powder spraying and paint baking process, which is not easy to fade and wear-resistant. The frame has been processed by stress dissipation process, which can ensure the accuracy of the equipment for a long time, and the self weight of the equipment is nearly 700 kg. It can ensure that the equipment does not shake and the accuracy does not decline during high-speed operation.
2)The surface of steel parts of equipment is plated with hard chromium, and the surface of aluminum parts is anodized, which plays the role of anti rust and anti-corrosion.
3)The equipment adopts C5 level high-precision screw rod, P-Level silent guide rail, unique suspension installation and central driving mode, which can reduce the times and frequency of maintenance and reduce the wear of hardware. Cleaning and maintenance shall be carried out after the accumulated travel of screw guide rail reaches 200 kilometers.
4)The whole equipment adopts welding process with good rigidity, and the frame has been treated by stress dissipation process. It can ensure the accuracy of the equipment for a long time, and the self weight of the equipment is nearly 1000 kg. It can ensure that the equipment does not shake and the accuracy does not decline during high-speed operation.
5)The anti-corrosion of equipment sheet metal is treated by white small pattern powder spraying and paint baking process, which is not easy to fade and wear-resistant.
6)The working platform of the equipment is made of stainless steel 201 with Rockwell hardness above hrc45, which can ensure long-term stability, no deformation, no rust and convenient cleaning.
7)The pipe connecting the equipment to the vacuum cleaner adopts anti-static pipe, which is firm and durable, and the dust is not easy to absorb the inner wall of the pipe cavity, which is conducive to dust removal.
8)The vacuum cleaner adopts box type vacuum cleaner with 2.2kW motor. The main body is made of integral welding, which is firm and corrosion-resistant. The dust storage part can be separated quickly to achieve the purpose of rapid cleaning. The paper filter element can prevent dust penetration, which can prevent secondary pollution to the dust-free workshop.
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